Powerful and efficient, a vapor degreasing system has so much to offer organizations across industries. Below, we’ll go over the basics of the process, its various applications, and a handful of the many benefits of vapor degreasing.
What is vapor degreasing? Essentially, it is a cleaning process that removes oils, greases and other surface contaminants using heated solvent vapors. It works by boiling solvents until a vapor forms, which condenses on the parts’ surfaces. The solvent then dissolves and lifts the pollutants off the parts as it drips via gravity. These drips are collected and recycled back into the boiling solvent for a closed-loop cleaning process.
As vapor degreasing is relatively simple, it can be used to streamline cleaning capabilities for a number of applications. For instance, metal fabricators utilize it to remove lubricants, cutting fluids and other typical fabrication contaminants along the manufacturing line. It is also applied in aerospace and aviation manufacturing as it delivers superior precision cleaning results necessary for these highly rigorous industries.
Vapor degreasing is commonly employed in electronics assembly as well, since it does not require any scrubbing or drying. This is essential when handling the tiny, delicate parts involved in the electronics industry. Such precise, comprehensive purification free from manual cleaning methods is one of the leading advantages of this process that draws in organizations from all types of industries. Another drawing factor is that vapor degreasing prevents cross-contamination.
There are many ways vapor degreasing is more beneficial for a company when measured against other industrial cleaning methods. First, it’s faster. The process has fewer steps compared to aqueous and the cleaned parts come out dry and ready for the next step in the manufacturing process. There’s also greater consistency. Due to the nature of vapor degreasing, the process is automation-friendly, has minimal potential for soil redeposition and few variables. Overall, this reduces cleaning and labor time while delivering high-quality results.
Vapor degreasing is also a more economical and eco-friendly choice. Companies that utilize this approach report lower consumables costs, decreased power consumption, and even reduced maintenance costs — as the system upkeep requirements are minimal. All this adds up to an enhanced level of sustainability and increase in productivity that makes vapor degreasing a modern, cost-effective choice for all industries reliant on precision cleaning.
Infographic provided by Solvents Company, a provider of non flammable solvents
Leave a comment