We had already discussed the Manufacturing of Bricks in the last article, so now in this article, we are going to discuss the difference between clamp burning and kiln burning.
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Comparison between Clamp Burning and Kiln Burning
Factors | Clamp Burning | Kiln Burning |
Capacity | It is possible to prepare approx. 20000 to 100000 bricks at a time. | Average 25000 bricks can be prepared per day. |
Cost of fuel | Cost is Low as grass, cow dung, litter, etc. may be used. | Cost is high as coal dust is to be used. |
Initial cost | The initial cost is very low as no structures are to be built. | The initial cost is more as permanent structures are to be constructed. |
Quality of bricks | Percentage of good quality bricks are small about 60% or so. | The percentage of good quality bricks is more than 90% or so. |
Regulation of fire | It is not possible to control or regulate fire during the process of burning. | Fire is under control throughout the process of burning. |
Skilled Supervision | Not necessary throughout the process of burning. | Continuous skilled supervision is necessary. |
Structure | Temporary structures are used. | Permanent structures are used. |
Suitability | Clamp burning is suitable when bricks are to be manufactured on a small scale and when the demand for bricks is not continuous. | Kiln burning is suitable when bricks are to be manufactured on a large scale and when there is a continuous demand for bricks. |
Time of Burning and Cooling | It requires about 2 to 6 months for the burning and cooling of bricks. | The actual time for the burning of one chamber is about 24 hours and only about 12 days are required for the cooling of bricks. |
Wastage of heat | There is considerable wastage of heat from the top and sides and hot flue gas is not properly utilized. | Hot flue gas is used to dry and preheat raw bricks. Hence wastage of heat is the least. |
I hope you liked this article, also read the following articles on Bricks Manufacturing.
- Moulding of Bricks
- Test on Bricks
- Manufacturing of Bricks
- Classification of Bricks as per Common Practice
- Drying and Burning of Bricks
- Properties of Bricks and their Sizes in Different Countries
- Classification of Engineering Bricks
- Technical Terms used in Brick Masonry